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Medical Devices

When a Joint Replacement Fails Too Soon: Understanding the Exactech Recall and Your Legal Options

Emily Watkins April 29, 2026 8 min read

Introduction

A joint replacement is supposed to give patients a second chance at an active, pain-free life. For many people, that surgery is life-changing in the best possible way. But for some patients with Exactech implants, that promise may have been cut short by a recalled medical device that allegedly failed earlier than expected.

Exactech has faced widespread scrutiny over a recall involving certain knee, ankle, and hip replacement components that were packaged in defective vacuum bags. According to the concerns raised in the recall and subsequent litigation, the packaging defect may have exposed the implant materials to oxygen before implantation, causing oxidation, premature wear, loosening, and other serious complications after surgery.

If you or a loved one received an Exactech joint replacement and later experienced pain, instability, swelling, or the need for revision surgery, you may be wondering what happened and whether anyone is responsible. This article explains the recall, the health risks involved, who may qualify for a claim, and what steps you can take now to protect your health and your legal rights.

Background and History of the Exactech Recall

Exactech is a medical device company that manufactures orthopedic implants used in knee, hip, and ankle replacement surgeries. These devices are designed to help patients regain mobility and reduce chronic pain caused by joint degeneration, arthritis, injury, or other conditions.

The recall concerns certain Exactech implants that were shipped in packaging that allegedly did not provide adequate oxygen barrier protection. In simple terms, the plastic vacuum bags used for storage and shipment may have allowed oxygen to reach the device before it was implanted. Over time, that exposure may have contributed to oxidation of the polyethylene insert or other components, which can weaken the implant and accelerate wear once it is in the body.

Exactech’s recall has been significant because it affected a wide range of products and because many patients had no reason to suspect a problem until symptoms began appearing months or years after surgery. Joint replacement patients often assume post-surgical pain is just part of the normal healing process. Unfortunately, in some cases, the symptoms may be a sign that the implant is failing.

The recall and related litigation have drawn national attention because the alleged defect is not a matter of surgical technique or patient behavior. Instead, the concern centers on whether the device was improperly packaged and whether patients were adequately warned about the risk of premature failure.

How the Packaging Defect May Affect an Implant

Medical implants are expected to perform under constant stress. Every step, stair, twist, or bend places force on the device. If a component has been compromised before it is even implanted, that can create problems that only become apparent after months or years of normal use.

The theory behind the Exactech litigation is that oxygen exposure during packaging may have caused oxidation of the polyethylene liner or insert. Oxidized plastic can become more brittle, wear down faster, or lose the smooth surface needed for proper joint function. When that happens, the implant may not move as designed and can begin to loosen or fail.

A failing implant can cause more than discomfort. It may damage surrounding bone and tissue, reduce the patient’s range of motion, and lead to additional surgeries. In some cases, the only solution is a revision procedure to remove and replace the defective components.

Revision surgery is often more complicated than the original operation. It can involve longer recovery times, greater risk of infection, more pain, and higher medical costs. For older patients or those with other health conditions, revision surgery can also carry serious physical and emotional burdens.

Health Risks and Injuries Associated with a Failing Exactech Implant

Patients who received a recalled Exactech device may experience a variety of symptoms and complications. Not everyone will have the same outcome, but commonly reported problems can include:

  • Ongoing or worsening joint pain
  • Swelling or inflammation around the implant
  • Instability or a feeling that the joint is giving out
  • Clicking, grinding, or unusual mechanical sounds
  • Difficulty walking, standing, or climbing stairs
  • Reduced range of motion
  • Bone loss or loosening around the implant
  • Premature implant failure
  • Need for revision or replacement surgery

These issues can affect the knee, hip, or ankle depending on the type of implant used. For many patients, the symptoms may gradually become more severe, making it harder to remain independent or continue working and enjoying normal daily activities.

The emotional toll can be just as significant. Many joint replacement patients undergo surgery with the expectation that their pain will improve. When an implant fails, it can lead to frustration, anxiety, financial stress, and a feeling of betrayal by the medical device system that was supposed to help.

It is also important to remember that some complications can resemble routine post-surgical discomfort at first. That is why patients should not ignore persistent pain, worsening mobility, or new symptoms after a joint replacement, especially if they have an Exactech device.

Who May Be Eligible for an Exactech Recall Claim?

You may be eligible to pursue a claim if you had an Exactech knee, ankle, or hip replacement and later suffered complications connected to the recalled device. While every case is different, potential claimants often share one or more of the following circumstances:

  • You received an Exactech joint replacement or related component that was included in the recall.
  • You experienced pain, loosening, instability, swelling, or other joint-related symptoms after surgery.
  • You required revision surgery or were told that the implant was failing prematurely.
  • Your doctor identified abnormal wear, oxidation, or implant failure during follow-up treatment.
  • You incurred medical bills, missed work, or other losses because of the device failure.

Eligibility is not determined by symptoms alone. It also depends on the specific product used, when the surgery took place, whether the device was part of the recall, and what complications you experienced. Medical records, implant cards, operative reports, and follow-up imaging can all help determine whether you have a potential case.

If you are not sure which Exactech device you received, that is very common. Many patients do not leave the hospital with a clear understanding of the brand or model implanted during surgery. A law firm experienced in medical device cases can help investigate your records and identify whether the device is part of the recall.

Family members may also have questions if a loved one has passed away after implant complications. In some situations, a wrongful death claim may be possible depending on the facts and applicable law.

Current Legal Status of the Exactech Litigation

Exactech recall cases have been filed across the country, and many of them are proceeding in coordinated federal litigation. These cases are being managed together so courts can handle common issues more efficiently, including the packaging defect allegations, the company’s knowledge of the problem, and the nature of the injuries suffered by patients.

Consolidated litigation is often used in mass tort matters involving medical devices because many people are harmed in similar ways by the same product. That structure can help reduce duplication and move pretrial proceedings forward more efficiently, although each plaintiff’s case still depends on their individual circumstances and medical history.

At this stage, the litigation remains active and continues to evolve. New claims may still be filed, and there may be important deadlines that affect the amount of time you have to act. Because statutes of limitation can vary by state and by the specific facts of a case, it is important not to wait too long before seeking legal advice.

It is also worth noting that a recall does not automatically guarantee compensation. A successful claim usually requires showing that the recalled device caused injury and that the patient suffered damages such as medical expenses, lost wages, pain and suffering, or the need for further surgery.

What You Should Do If You Think You Were Affected

If you believe you may have received a recalled Exactech implant, there are several practical steps you should take right away:

1. Gather your medical records

Try to collect any records related to your joint replacement surgery, follow-up appointments, imaging studies, and revision procedures if applicable. Important documents may include:

  • Operative reports
  • Implant stickers or device identification cards
  • Hospital discharge paperwork
  • X-rays, CT scans, or MRI results
  • Records from orthopedic specialists
  • Bills and receipts for treatment, medication, or therapy

2. Pay attention to symptoms

Do not ignore pain, swelling, instability, or reduced movement in the affected joint. If your symptoms are getting worse or interfering with your daily life, schedule an appointment with your doctor as soon as possible. Your health should always come first.

3. Ask questions about the implant

If you are unsure whether your device is part of the recall, ask your surgeon or orthopedic clinic for the exact brand and model. Knowing the specific implant can make a major difference in evaluating your legal options.

4. Keep a record of how the injury affects your life

Write down when symptoms started, how they have changed, what activities you can no longer do comfortably, and how the condition has affected your work, sleep, mobility, or independence. This kind of journal can be useful later when documenting damages.

5. Speak with an attorney experienced in mass tort litigation

A law firm that handles medical device cases can review your records, determine whether your implant is part of the Exactech recall, and explain whether you may have a viable claim. Because these cases are often time-sensitive, getting help early can protect important rights.

Why Legal Help Matters

Medical device cases are often more complicated than they first appear. There may be multiple product lines, several recall dates, different implant components, and strict deadlines that vary from one state to another. In addition, proving a claim may require medical and technical evidence that is not easy for a patient to obtain on their own.

An experienced mass tort firm can help by:

  • Reviewing medical records to identify the device used
  • Confirming whether the implant was included in the recall
  • Evaluating the strength of a potential claim
  • Gathering evidence of injury and financial losses
  • Explaining the legal process in clear, understandable terms
  • Filing the claim before deadlines expire

At Justice for the Masses, we understand that people dealing with implant complications are not just looking for paperwork support. They are often in pain, frustrated, and worried about what comes next. Our goal is to help you understand your options and pursue accountability when a medical device fails to do what it promised.

Conclusion

A joint replacement should help you move forward, not leave you facing more pain, more procedures, and more uncertainty. The Exactech recall has raised serious questions for patients who trusted these devices to improve their quality of life. If your implant failed, caused complications, or led to revision surgery, you may be entitled to pursue compensation.

You do not have to figure this out alone. The first step is learning whether your device was part of the recall and whether your injuries may support a legal claim. If you or someone you love has been affected by an Exactech joint replacement, contact Justice for the Masses in Kansas City, MO to discuss your situation. We are here to listen, explain your options, and help you take the next step with confidence.

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